Pallet flow racking.
FIFO gravity flow. Load one end, pick the other. Date-sensitive inventory rotates itself — common in food, beverage, and pharma.
The components, labeled.
Why pallet flow racking?
Because date-sensitive inventory must rotate FIFO without manual intervention. Gravity-flow rollers move pallets from load to pick face automatically. Standard in food, beverage, and pharma operations.
Full technical detail.
| Specification | 4-Deep | 8-Deep | 12-Deep |
|---|---|---|---|
| Lane Configuration | |||
| Pallets deep | 4-deep | 8-deep | 12-deep |
| Levels high | 3-4 | 4-5 | 5-6 |
| Flow direction | FIFO | FIFO | FIFO |
| Capacity | |||
| Capacity per pallet | 2,500 lb | 2,500 lb | 3,000 lb |
| Capacity per lane | 10,000 lb | 20,000 lb | 36,000 lb |
| Roller & Controls | |||
| Roller spec | Steel, 2.5" dia | Steel, 3" dia | Heavy steel, 3.5" dia |
| Track slope | 3° | 3.5° | 4° |
| Speed controllers | Optional | Standard | Required |
| Slab & Anchors | |||
| Slab spec | 6" min | 6" min, 4,000 PSI | 8" min, 4,000 PSI |
| Anchor size | 5/8" | 5/8" | 3/4" |
| Load-end protection | Required | Required | Required |
| Finish & Compliance | |||
| Finish | Powder-coat | Powder-coat | Galvanized |
| CSA A344-17 aligned | ✓ | ✓ | ✓ |
| Cold-rated controllers | Optional | Available | Available |
| Operations | |||
| Lead time | 3-4 weeks | 5-6 weeks | 7-9 weeks |
| Install crew size | 4-5 | 5-6 | 6-8 |
| Permit required | Usually | Yes | Yes |
Where pallet flow racking wins.
Date-sensitive inventory
FIFO ensures the oldest pallet is always picked first. Critical for food, beverage, pharma, and any expiry-driven product.
Decouple load + pick
Load end and pick end are on opposite aisles. Receiving and shipping work independently — no aisle conflicts.
High throughput SKUs
Where the same SKU cycles 20+ pallets/day. Pallet flow keeps the pick face replenished without manual intervention.
Pallet Flow Racking — engineered to your spec
Send your warehouse dimensions + SKU profile + throughput target. We'll come back with a stamped layout + itemized quote within 5 business days.
Download Spec Sheet (PDF)