CASE STUDIES
Real projects. Measurable results. See how we've transformed warehouses across the GTA.
Mississauga Food Distribution Center
Challenge
Outgrew existing selective racking with need for 40% more pallet positions without expanding facility footprint. Cold storage environment (-20°C) required structural-grade materials.
Solution
Replaced legacy roll-formed racking with structural selective racking on perimeter walls plus drive-in racking for bulk frozen items in center aisles. Added new wire decking and column protectors throughout.
Project Scope: 28,000 sq ft facility • 3-week install • Structural + drive-in racking • Wire decking • Column protectors
Similar Project? Get a QuoteBrampton E-Commerce Fulfillment Hub
Challenge
Online order volume tripled in 18 months. Existing shelving couldn't support pick-and-pack operations. Needed to process 5,000+ orders/day without errors.
Solution
Designed multi-level pick module with mezzanine platform, carton-flow racking for fast-moving SKUs, and selective racking for reserve inventory. Integrated conveyor tie-ins for automated sort.
Project Scope: 45,000 sq ft facility • 6-week design + install • Mezzanine • Carton-flow • Selective • Conveyor integration
Similar Project? Get a QuoteToronto Auto Parts Warehouse Inspection & Repair
Challenge
Aging racking system (15+ years) showing visible damage. Failed previous third-party inspection. Insurance company threatening to void coverage without remediation.
Solution
Comprehensive rack inspection per CSA A344.2 standard. Identified 47 damaged components across 120 bays. Performed surgical repairs using rack repair kits on 32 uprights. Replaced 15 critically damaged uprights and 28 beams. Added column protectors at all aisle ends.
Project Scope: 18,000 sq ft facility • 2-week inspection + repair • 47 components repaired/replaced • Column protectors installed
Similar Project? Get a QuoteVaughan Pharmaceutical Distribution Warehouse
Challenge
Required temperature-controlled, FIFO-compliant storage for pharmaceutical products. Existing shelving couldn't maintain batch traceability or meet Health Canada storage requirements.
Solution
Installed pallet flow racking for FIFO bulk inventory, carton-flow shelving for pick-and-pack, and climate-controlled mezzanine for high-value products. Integrated barcode-ready lane guides for lot tracking.
Project Scope: 32,000 sq ft facility • 2-week install • Pallet flow + carton flow • Mezzanine • Climate-controlled zones
Similar Project? Get a QuoteScarborough Automotive Parts Relocation
Challenge
Needed to relocate 1,200 pallet positions of automotive parts from aging facility to new 50,000 sq ft building in Scarborough, with zero production downtime during peak season.
Solution
Phased weekend relocation over 4 weekends. Disassembled, transported, and reinstalled selective and cantilever racking. Redesigned layout for new building dimensions, adding 300 additional positions. Coordinated with production schedule.
Project Scope: 50,000 sq ft new facility • 4-weekend phased move • 1,500 pallet positions • Selective + cantilever
Similar Project? Get a QuoteHave a SIMILAR PROJECT?
Whether you need a complete racking system redesign, an inspection and safety audit, or a high-density storage solution for your growing operation — we're ready to deliver results that measurably improve your warehouse efficiency.